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OPENING
THE ROOF
Rain or shine, you can easily create a skylight in one day
using the following instructions. Since nature could prove
to be uncooperative, it's best to prepare for rain as a
precaution. Purchase a tarpaulin large enough to cover the
roof opening with plenty of leeway. The tarp should be big
enough to skirt the ridge to the other side of the rooftop,
providing a runoff for water. Should it rain, you can make
a "sandwich" over the roof opening with 2X4s, tarpaulin,
and additional 2X4s.
MAKING
THE FRAME
According to the Uniform Building Code the skylight is,
at minimum, 4 inches above the roofing material with the
aid of the curb. If you are working in a very snowy climate,
it's best to use wide boards such as 2X10s. Otherwise, you
should select 2X6 lumber.
Check
the manufacturer's instructions for dimensions for the roof
opening and match these to the inside dimensions of the
curb. Note where the lumber is to be cut, working with a
tape measure and a combination or carpenter's square. Avoid
knots at the ends. Cut your wood and protect against split
ends by drilling pilot holes for the nails. Then nail the
pieces together. You'll want to test for squareness by measuring
diagonals of the curb from corner to corner, or by using
a carpenter's square.
Until
you are ready to nail it in place you'll want to keep the
curb square by bracing two opposite corners together. Lightly
drive 2" nails into wood or triangles cut from plywood about
1/2" thick.
Items
needed: Tape measure, combo square, circular saw or
crosscut saw, electric drill and claw hammer.
PREPARING
THE ROOF
For a curb-mounted model, use a rope to dolly the curb to
the roof. Align the curb with the four protruding nails
so that each corner houses a nail. (For a heavy shake roof,
chalk your lines about 1/2" away from the edges of the curb,
permitting space for the eventual step-flashing. For asphalt
shingle or wood roofs, make your chalk lines directly in
line with the outside edges of the curb.) The curb can be
put aside for now.
Items
needed: Chalk line or utility knife, or tape measure
and straight edge.
CUTTING
Select a saw and blade appropriate to the roof you are working
with. Circular saws perform well for wood shingles and shakes
(use a combination blade) and for asphalt shingles (use
a carbide-tipped blade). Disposable blades are essential
for built-up roofs since the blade will later be useless.
When cutting the rough opening, take care that the saw's
blade pierces the roofing material and sheathing, but not
the rafters. Line up the saw blade with the chalk line.
Now turn on the saw and lower it so that its base plate
is on the roof. Follow your marked line until you hit a
corner. When you have sawed the entire square, remove the
roofing section.
Items
needed: Circular saw, chalk line, claw hammer, pry bar
and an appropriate saw blade.
REMOVAL
OF SECTION
Different skylights will require varying amounts of roofing
material to be removed. If step-flashing is necessary (those
mounted on a site-built curb are included), use a pry bar
to remove the nails and then make a 10" clearance, removing
shingles on all sides of the opening. These shingles will
be needed later to flash the unit.
COMPLETING
THE FRAMING
You'll have to install jack rafters between the headers
parallel to the rafters if your skylight does not fit between
the rafters. You'll need pieces of lumber the same size
as the rafters to fit between the two headers. Nail these
pieces in joist hangers nailed to the headers.
ALL
ABOUT JOIST HANGERS
To create a secure butt joint between a header and a rafter
or a joist and a beam, you need a framing connector called
a joist hanger. Typically U-shaped, these are secured with
special framing anchor nails available when you purchase
your joist hangers.
PLACING
THE CURB
Use a rope to elevate the curb to the roof and place the
curb over the roof opening, ensuring that the two are correctly
aligned. With a carpenter's square or by measuring the diagonals,
be certain that the curb is square. With 2 1/2" nails, toenail
the curb through the sheathing to the frame rafters and
headers. Corner braces can now be eliminated. Fasten the
curb to the roof opening using 2 #10 galvanized nails or
2 #8X1.5 deck screw per side.
Roofing
felt should be attached around all sides, under the edges
of the existing shingles, and allowed to curl up the sides
of the curb. Once the felt is cut to align perfectly with
the top of the curb, it can be stapled to the curb itself.
Cut the felt, curl it around and staple it to the adjacent
side of the curb when working on a corner. Felt on the top
piece should overlay edges of the felt at the side piece
and these should overlay the felt on the bottom piece.
Items
needed: Hand stapler, utility knife, claw hammer and
a carpenter's square or tape measures.
PLACING
THE SKYLIGHT
The skylight is ready to be positioned once you have successfully
framed the roof opening. The following instructions are
suitable for most models but check the manufacturer's specific
recommendations. Be sure to install flashing correctly to
prevent rain from leaking in through the roof. (Various
flashing kits are available for low-profile and high-profile
roofing materials.) As a general rule, when you have overlapping
roofing felt, flashing or shingles, the piece that is higher
on the roof should be topmost.
For
curb-mounted skylights, install the curb as directed, follow
with the flashing, and finish by fastening the skylight
to the curb as described below. For a step-flashed unit,
attach the skylight to the sheathing with the mounting brackets
provided and install the flashing.
A.
Bottom Saddle Placement
Replace shingles up to the bottom of the curb or to the
step-flashed skylight's frame, then line up the saddle flashing
with the bottom of the curb. Don't prick the roofing felt
since this will cause leakage when it rains. Using 1" nails,
nail the saddle flashing to the curb. Avoid the sheathing.
B.
Step-flashing Placement
Place shingles and step-flashing at every side of the curb,
weaving each new piece of step flashing with each course
of shingles. Avoid cutting the roofing felt or nailing the
shingles through the flashing. Lower pieces of step flashing
and shingles should be under higher pieces. Holding each
piece of flashing flat against the roof using your hand
or foot, nail it into the curb. It may be necessary to cut
the flashing to fit the top of the curb. Cut the flashing
with tin snips and then curve it around the corner and nail
it to the top of the curb.
Items
needed: Tin snips, claw hammer
C.
Positioning the Top Saddle
Secure the top saddle flashing along the top of the curb,
holding the saddle in place while you nail it in. (If you
have a very thick roof, the saddle may not fit snugly against
the curb and you will need to employ the filler piece in
your flashing kit. The filler should be sandwiched between
the saddle and the curb and then the whole bundle can be
nailed together.) You may now replace shingles over the
saddle flashing, but do not use nails. Unless the manufacturer
advises it, cement or sealant is unnecessary.
ATTACHING
THE FRAME TO THE CURB
(curb-mounted skylights)
You will need to run a line of silicone rubber sealant across
the top of the curb once it is flashed. Before gluing firmly,
be sure the skylight is positioned directly over the curb.
Use the pre-drilled holes in the frame to attach the skylight's
frame to the side of the curb.
Items
needed: Claw hammer, caulking gun
ATTACHING
THE FRAME TO THE ROOF
(step-flashed skylights)
If the manufacturer instructs you, remove the sash from
the frame once you have framed the rough opening. Attach
the mounting brackets to the frame and align the frame over
the opening. Screw the brackets to the sheathing. Use a
carpenter's square or measure the diagonals to be certain
that the frame is square.
Place
roofing felt around the frame, positioning the material
under existing felt at the top and sides, and over existing
felt at the bottom. Once you have wrapped the roofing felt
around the frame's edges, staple it in place. Cut the material,
curl it around and staple it to the adjacent side of the
curb when you reach a corner. If you have done this properly,
roofing felt at the top of the skylight will be on top of
the side pieces and these will be on top of the bottom piece.
Before installing the step-flashing, replace shingles up
to the bottom of the frame.
Items
needed: Utility knife, hand stapler, tape measure or
carpenter's square, electric drill or screwdriver.
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